DESCRIPTION
Dust is a hazard for industries which requires special skills to the course focuses on providing the basics for specifying, operating and maintaining dust collection systems for industrial production processes. It covers the fundamental knowledge pertaining to indoor air quality, industrial air pollutants as well as applicable codes and regulations. A presentation of the principles of local exhaust systems operations is followed by a hands-on session for dissecting and troubleshooting a dust collection system. The course provides participants with the knowledge required for the successful operation and maintenance of a dust collection system.
OBJECTIVE
To provide participants with a better understanding of industrial dust collection systems and develop their skills in the operation, maintenance and troubleshooting of these systems.
WHO SHOULD ATTEND
Mechanical design, operation and maintenance personnel in industrial plants who are responsible for dust collection for industrial production processes. Also, this course will benefit contractors who install or refurbish such systems.
Day I
Dust Collection system
Air Pollutants (1 hr)
· Poisoning and flammable gases
· Particles and it classification
· Mist, vapor and heat
· Explosivity
Codes and Regulations (45 minutes)
· OHSA and Regulations for Industrial
Establishments
· The Fire Code and NFPA
· American Conference of Governmental
Industrial Hygienists (ACGIH)
· Environmental Protection Act (EPA)
Local Exhaust system components
(45 minutes)
· Capturing devices (hoods, enclosures, side-
drafts, etc.)
· Ducts and airflow throttling devices
· Dust Collectors
· Fans and stacks
Basic Performance parameters of a Local Exhaust system (1.5 hrs)
· Capturing velocity
· Conveying velocity
· System Pressure
Workshop – exercises in determining proper performance parameters of an air exhaust system (2 hrs)
· Case #1
· Case #2
· Case #3
Adjournment
Day II Fabric Duct Collector
Types of Fabric Dust Collectors operations
(45 minutes)
· Reverse airflow (low pressure)
· Shaker
· Reverse pulse (high pressure)
Filtration media (45 minutes)
· Filtration mechanisms
· Permeability of the media and “air to cloth
ratio”
· Characteristics of Filter Fabrics
· Fabric and pleated bags
· Cartridge filters
Key performance parameters of Fabric Dust Collectors (1.5 hrs)
· Reverse airflow (low pressure)
· Shaker
· Reverse pulse (high pressure)
Prevention of Fire and Dust Explosions of a dust collector (1 hr)
· National Fire Protection Association (NFPA)
Standards
· Combustible Dust Explosions (Knowing your
dust)
· Prevention/Protection Strategy
Workshop – exercises in determining proper performance
parameters of a Dust Collector (2 hr)
· Case #1
· Case #2
· Case #3
Adjournment
Day III Troubleshooting of an Exhaust System and a Dust Collector
Causes of malfunctioning of an exhaust system (0.5 hr)
· Symptoms of malfunctioning
· Design problems
· Maintenance problems
· Change in production process
Dissecting and troubleshooting an exhaust system (1 hr)
· Measurements and observation
· Interpretation of the measurement results
· Troubleshooting chart
Workshop – exercises in troubleshooting an exhaust system (1.5 hrs)
· Case #1
· Case #2
· Case #3
Causes of malfunctioning of a Dust Collector (0.5 hr)
· Symptoms of malfunctioning
· Design problems
· Maintenance problems
· Change in production process
Dissecting and troubleshooting a Dust Collector (1 hr)
· Measurements and observation
· Interpretation of the measurement results
· Troubleshooting chart
Workshop – exercises in troubleshooting a Dust Collector (1.5 hrs)
· Case #1
· Case #2
· Case #3
Closing Comments and Final Adjournment
2.1 CEUs/21 PDHs
There will be a one-hour lunch break each day in addition to a refreshment and networking break during each morning and afternoon session.
Daily ScheduleDaily Schedule
8:00 Registration and Coffee (1st day only)
8:30 Session begins
4:30 Adjournment
After Attending The Seminar You Will Be Able To:
- manage and optimize a dust collection system for a maximum efficiency at lowest cost,
- prepare and implement a preventive maintenance program,
- plan, control and implement a system upgrading avoiding costly errors from wrong modifications of a dust collection system,
- recognize and prevent the fire and explosion dangers of a dust control system.
- use complex concepts of air pollution control systems, the performance parameters and the interaction with systems design and operation,
- apply practical new solutions in specifying, operating and maintaining a dust collection system,
- be familiar with required performance of the various components of a dust collection system and equipment,
- examine many possibilities of maximizing efficiency and economical performance of your dust collection systems,
- comply with the codes and regulations governing the air pollution control at a work place.
1.8 CEUs/18 PDHs
Instructors
Oleg Kenchin, PhD, P.Eng., Senior Consultant, Mechanical Engineering has over 25 years experience as a Mechanical Engineer. He has graduated with a Doctor of Philosophy degree from the State Technical University of St-Petersburg in Russia. The Diploma is considered by the University of Toronto in level to the standard PhD degree from a reputable Canadian university. During his career Dr. Kenchin has been primarily involved in research and development, designing, installations, evaluation, troubleshooting and commissioning of all types of industrial, commercial and institutional HVAC and Air Pollution Control systems and equipment. Additionally, he has been a lecturer at Engineering Professional Advancement Courses teaching several mechanical engineering subjects. Three patents, over eighteen books and articles have been published by Dr. Kenchin in the technical literature in Europe and North America.
Venue Information
Hotel Arts
119-12th Avenue SW
Calgary, AB T2R 0G8
Tel: (403) 266-7680
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